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          Company:Ningbo David Mechanical and Electrical Manufacturing Co., Ltd.
     Add:No.245,Longxu Road, Wangchun Industrial Park, Yinzhou Zone, Ningbo City
     Tel:86-574-88333123
     Fax:86-574-28806977
     E-MAIL:zj@nb-david.com
     Linkman:Mr. Yan
     KeyWords:滚珠丝杆
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      Precision of ball screw assembly
    1. Lead precision. Lead precision of ball screw of DAVID Mechanical and Electrical Making Co., Ltd. takes ISO 3408-4 as base, and according to using range and requirements, it is divided into orientation ball screw assembly (P) and transmission ball screw assembly (T), and the precision is divided into seven grades, they are 1,2,3,4,5,7 and 10, grade 1 is the highest.
    2. Change volumes within random 300mm journey and 2 π radian journey are as follows:

    Symbol

    Inspection content

    Symbol

    Precision grade

    1

    2

    3

    4

    5

    7

    10

    1

    Change volume within random 300mm journey

    V300p

    6

    8

    12

    16

    23

    52

    210

    2

    Change volume within random 2π radian journey (this item is only suitable for P type ball screw assembly)

    V2πp

    4

    5

    6

    7

    8

     

     

    1. Clearance at axial direction. Preloading grade of axial clearance of COMTOP precise ball screw is as follows:

    Grade

    P0

    P1

    P2

    P3

    P4

    Clearance

    With

    Without

    Without

    Without

    Without

    Pre-pressure

    Without

    Without

    Light

    Middle

    Heavy

    1. Reference values of selected precision, clearance, preloading grade and screw cap
    Precision

    Preloading and clearance

    Screw cap

    Screw

    C10

    (P0) with clearance

    Single screw cap

    转造级螺杆

    C7

    P1 or P0 (Standard)

    According to COMTOP catalog

    转造或研磨级

    C5

    P1 or P2 (Standard)

    According to COMTOP catalog

    研磨级附导测表

    C3

    P1 or P2 (Standard) or P3

    According to COMTOP catalog

    研磨级附导测表


    1. Clearance (P0)
      转造级及研磨级 ball screw (P0) max axial clearance                    Unit: mm

    Dimension of outer diameter of screw

    Max axial clearance of 转造级 ball screw

    Max axial clearance of 研磨级 ball screw

    Miniature ball screw with diameter of 04-14

    0.05

    0.015

    Middle dimension of ball screw with diameter of 15-40

    0.08

    0.025

    Large dimension of ball screw with diameter of 50-100

    0.12

    0.05

    1. Reference value of preloading (P2) in common use

    Specification

    Spring force of single screw cap (KG)

    Spring force of double screw cap (KG)

    1605

    0.1-0.3

    0.3-0.6

    2005

    0.1-0.3

    0.3-0.6

    2505

    0.2-0.5

    0.3-0.6

    3205

    0.2-0.5

    0.5-0.8

    4005

    0.2-0.5

    0.5-0.8

    2510

    0.2-0.5

    0.5-0.8

    3210

    0.3-0.6

    0.5-0.8

    1040

    0.3-0.6

    0.5-0.8

    5010

    0.3-0.6

    0.8-1.2

    6310

    0.6-1.0

    0.8-1.2

    1. Precision of axis

    Model\ Grade of outer diameter of guide screw

    C7

    C10

    1605 1610 2005 2505

    0.04mm

    0.10mm

    2510 3205 3210

    0.07mm

    0.17

    4005 4010 5010

    0.10

    0.20

    1. Precision and testing method of precision of ball screw’s installation position:
    2. Take axes A of 螺纹沟面 as frame of reference to test run-out value of circumference at radial direction.
    3. Take axes F, which lies in the supporting part of screw, as frame of reference to measure coaxial degree of accessories’ installation position.
    4. Take axes E, which lies in the supporting part of screw shaft, as frame of reference to measure right angle degree of the surface of supporting part.
    5. Take axes G of screw as frame of reference to measure right angle degree of screw cap’s datum plane or the installation surface of flange.
    6. Take axes A of screw as frame of reference to measure coaxial degree of circle (cylinder type) of screw cap’s peripheral.
    7. Take axes C of screw as frame of reference to measure parallelism of peripheral of screw cap (flat type installation surface)
    8. General run-out valve of screw axes at radial direction.
    9. The precisions here take JIS B 1191、1192 as standard.
    10. B: Testing method of precision of installation position:

      Put the ball screw on V-shaped cushion iron of AA at the time of testing, meanwhile, let testing head of the two dial indicators vertically touch surface of axial column respectively, slowly turn guide screw and write down change range of reading of the two dial indicators, calculate max tolerance of the reading, that is required warp, then check the guide screw with checkout apparatus, control this warp within allowed range through the control to guide screw.

      Note: allowed error
    11. When l6>l, the allowed error is t7a<=t7p(l7/l)
      When testing, put the ball screw in V-shaped cushion iron terrine of AA, let the gauge head vertically touch column surface of guide screw at the distance of 15, turn guide screw slowly, write down max tolerance value of the reading, test within fixed measuring interval over and over again to receive max value.

      Note: when l1<2l5, can be measure at l1/2
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